Processes
PROCESS
One-Stop Manufacturing, Brief to Delivery
Consultation, structure design, prototyping, production and global delivery run by one team. Your sample and your production order use the same tooling and the same line, so nothing is re-engineered halfway.
5
Production stages, one team
40‒50 days
Brief to first shipment
100 pcs
Small-batch minimum
0.2‒0.3mm
Insert cutting tolerance
THE PROCESS
Five stages, each closing with a signed deliverable
Nothing moves to the next stage until you approve the sample, the mold or the QC report.
01
Consultation
We review product dimensions, weight, drop and transport conditions, then confirm what a case can realistically protect and what it will cost. You leave with a feasibility note and a component list.
Deliverables
Feasibility note · Component list · Budget band
Duration
2‒3 days
02
Design & 3D
Structural design, 3D rendering and material selection. Engineers build the internal suspension and wall structure in CAD, then render it in your finish options against the agreed drop standard.
Deliverables
3D model · Rendered views · Material spec
Duration
5‒7 days
03
Prototyping
Rapid prototyping, mold development and accessory matching. First articles are cut or molded and drop-tested; foam inserts are CNC-cut to 0.2‒0.3mm and textile accessories join the same sample set.
Deliverables
Prototype · Drop test report · Mold sign-off
Duration
10‒15 days
04
Production
Small-batch or mass production with in-line QC. Your approved sample becomes the reference; every unit runs on the same line with inspection at three checkpoints and an AQL 2.5 audit before packing.
Deliverables
QC report · AQL 2.5 audit · Packing list
Duration
20‒25 days
05
Delivery
Export packing and global logistics. Cartons are drop-rated, customs documentation is prepared, and freight is booked according to your delivery requirements. Specific delivery timelines to be discussed based on your project requirements.
Deliverables
Export cartons · Customs docs · Tracking
Transit
Courier 3‒5 days · Air freight ~15 days · Sea freight 25‒45 days
ONE LINE, ANY VOLUME
Your sample and your production order run on the same line
Tooling, fixtures and QC criteria stay identical from 100 pcs to 20,000 pcs. Small runs are scheduled between production batches, so a pilot SKU never waits for a full mold cycle before it ships.
Prototype cell · Shenzhen
Drop test rig / EVA press / CNC foam line
MOQ GUIDE
Flexible minimums, published up front
MOQ applies to the shell. Inserts, printing, labels and textile accessories can be added in smaller quantities, so you can test a market before committing to volume. Minimums are a starting figure and are confirmed per project.
| Tier | MOQ | Tooling | Lead time | Best for |
|---|---|---|---|---|
| Sample | 1 pc | No new tooling | 5‒7 days | Validate fit and finish before committing to volume |
| Small batch | 100‒300 pcs | Shared mold, low deposit | 12‒16 days | Launch runs, pilot SKUs and regional test markets |
| Production | 500+ pcs | Dedicated mold | 20‒25 days | Rolling replenishment with fixed monthly capacity |
Lead times are counted from approved sample and confirmed deposit. MOQ is counted per shell size, not per order.
STARTING POINTS
Pick the place you are starting from
01
I have a drawing
Send CAD or a dimensioned sketch. We confirm structure, tooling cost and MOQ within 48 hours, before any mold is cut.
02
I have a physical sample
Send the reference unit. We reverse-measure it, document every wall and insert, then propose a stronger and lighter structure.
03
I only have a product
Send product dimensions and the transport environment. We propose the shell, inserts and accessories from scratch.
CONTACT
Ready to Engineer Your Packaging?
Share your product dimensions, target environment, and timeline. We’ll evaluate the structural requirements and come back with a tailored protection strategy and material recommendations.